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Plate Type Microreactor Gas-Liquid Two-Phase Annual Processing Capacity: 100 t/year(24h)
Unique internal turbulent architecture, with mass and heat transfer speeds increased by over 10 times. Modular design allows for arbitrary series and parallel connection, with precise temperature control in sections ranging from -70 to 200℃. No amplification effect, rapid industrialization, covering 17 types of hazardous reaction processes, providing an intrinsically safe solution for the pharmaceutical, fine chemical, and pesticide industries.
- PRODUCT DETAILS
- RELATED PRODUCTS
PRODUCT DETAILS
YHCHEM plate type microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.
Wide range of applications
Pharmaceutical intermediates, drug synthesis, fine chemicals, pesticide chemistry, special chemicals, daily necessities industry, nanomaterials, pharmaceutical preparations, polymer modification, etc.
Common reactions including nitration, sulphonation, diazotisation, oxidation, peroxidation, hydrogenation, chlorination, fluorination, halogenation, polymerisation, cyclisation, isomerisation, esterification, amination, alkylation, hydroxylation, acid-base neutralisation, etc. can be carried out using the microreactor.
Process characteristics
Precise control of reaction temperature and reaction time, rapid and safe reaction process, large specific surface area, homogeneous mixing of materials, energy saving and emission reduction, compact structure, no amplification effect.
Product Features
● uses precision machining technology to manufacture, channel sizes ranging from 10 to 1000um.
● It has high mass transfer efficiency, good heat transfer efficiency, and precise automatic control.
● It has small reaction volume, small amplification effect, large flux, good mixing effect, and is more economical.
● Suitable for gas-liquid two-phase reactions in the 0-2000cp range.
● Modular design, the modules can be combined in series and parallel at will, and can be fed flexibly.
● Precise temperature control, with segmented temperature control, according to the different reactions and stages of the reaction
● The integrated design of feed, mixing, reaction, temperature and pressure display facilitates real-time adjustment of parameters, provides data for pilot and industrial design, and shortens the R&D cycle.
Technical Advantages
● High mass and heat transfer efficiency, high mixing effect
● Precise process control, in-line inspection, modularity, automation
● Reduced side effects, micron-sized channel design
● Small reaction volume and small liquid holding capacity
● Maximum pressure resistance 40MPa, corrosion resistance (silicon carbide/Hastelloy)
● Low energy consumption and low catalyst usage
● Less three wastes, less liquid holding capacity
● Less amplification effect, fast process validation
● High-temperature resistant, diversified materials (316L/Hastelloy, etc.)
● Long catalyst life and high system stability
User Value
● High product yield and high production efficiency
● Short production cycles and rapid scale-up of production
● High product purity and selectivity
● Small footprint and intrinsically safe
● Adaptation to hazardous processes such as nitrification/chlorination
● Low integrated investment and low cost of use
● Environmental compliance and low safety risk
● Rapid industrialisation and reduced R&D costs
● Covering pharmaceuticals/electronic chemicals, etc.
● Long-term operating cost optimisation
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