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Tubular Microreactor Gas-liquid-solid Three-Phase Annual Processing Capacity: 10000 t/year(24h)
The unique pipeline turbulent structure enhances mass and heat transfer by over 10 times, meeting the national mandatory requirements for continuous nitrification/diazotization! The single-channel liquid holding capacity can be customized, with an annual processing capacity of up to ten thousand tons. Multiple materials such as 316L, Hastelloy, and silicon carbide are available for selection. It has no amplification effect and can achieve second-level amplification. It is the preferred equipment for continuous hazardous processes in the pharmaceutical, fine chemical, and pesticide industries!
- PRODUCT DETAILS
- RELATED PRODUCTS
PRODUCT DETAILS
YHCHEM tubular microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.
Wide range of applications
Pharmaceutical intermediates, drug synthesis, fine chemicals, pesticide chemistry, special chemicals, daily necessities industry, nanomaterials, pharmaceutical preparations, polymer modification, etc.
Common reactions including nitration, sulphonation, diazotisation, oxidation, peroxidation, hydrogenation, chlorination, fluorination, halogenation, polymerisation, cyclisation, isomerisation, esterification, amination, alkylation, hydroxylation, acid-base neutralisation, etc. can be carried out using the microreactor.
Process characteristics
Precise control of reaction temperature and reaction time, rapid and safe reaction process, large specific surface area, homogeneous mixing of materials, energy saving and emission reduction, compact structure, no amplification effect.
Product Features
● Micron to millimeter-level threaded tubes and spiral flow channels form regular channel networks through precision machining, supporting small laboratory trials to industrial pilot production
● Multi-channel parallel or stacked design allows flexible amplification of production capacity with almost no amplification effect
● The main material is metal, 316L stainless steel, Ha alloy and other materials are optional, and non-metallic materials such as silicon carbide can be customized for special processes
Technical Advantages
● High mass and heat transfer efficiency, high mixing effect
● Precise process control, in-line inspection, modularity, automation
● Reduced side effects, micron-sized channel design
● Small reaction volume and small liquid holding capacity
● Maximum pressure resistance 40MPa, corrosion resistance (silicon carbide/Hastelloy)
● Low energy consumption and low catalyst usage
● Less three wastes, less liquid holding capacity
● Less amplification effect, fast process validation
● High-temperature resistant, diversified materials (316L/Hastelloy, etc.)
● Long catalyst life and high system stability
User Value
● High product yield and high production efficiency
● Short production cycles and rapid scale-up of production
● High product purity and selectivity
● Small footprint and intrinsically safe
● Adaptation to hazardous processes such as nitrification/chlorination
● Low integrated investment and low cost of use
● Environmental compliance and low safety risk
● Rapid industrialisation and reduced R&D costs
● Covering pharmaceuticals/electronic chemicals, etc.
● Long-term operating cost optimisation
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